5 Reasons Why Your Business Needs Wholesale High Temperature Sintering Furnace？

High temperature high pressure MIM ceramic sintering furnace,vacuum hot press furnace,vacuum furnace

For more information, please visit Wholesale High Temperature Sintering Furnace.

Application of High temperature high pressure MIM ceramic sintering furnace,vacuum hot press furnace,vacuum furnace

The vacuum hot pressure furnaces is used kinds of ceramic as below:
metallurgy(MIM and CIM), cemented carbide, technical ceramics (MLCC, LTCC, HTCC), 3D-Printing etc.

Vacuum hot press furnace is used for teaching, scientific research and production.


 

Vacuum hot press furnace is mainly used for nonmetal materials, carbon composite materials, ceramic materials and metal powder materials hot-press sintering experiments in vacuum or protected atmosphere.Sinter HIP furnace series are designed to integrate the functions of pressure de-waxing, vacuum de-waxing, vacuum sintering, TORVAC, partial pressure sintering, pressure sintering, atmosphere sintering, fast cooling and etc.With atmosphere sintering function, process gases like Ar, H2, CH4 and N2 could be used to control chamber atmosphere of de-waxing and sintering process.Horizontal design for easy loading, unloading and maintenance.Automatic control during whole process.

Features of High temperature high pressure MIM ceramic sintering furnace,vacuum hot press furnace,vacuum furnace

1. The whole hot press furnace body is a vertical furnace shell structure. The inner layer, the outer tube, the support frame, the flange, the bolt, the screw, etc. are made of SUS304 stainless steel material except for the copper metal material. It is welded integrally with the flange, and the jacket formed between the two layers can be cooled by water, which can carry away the heat transferred to the inner wall of the furnace shell; the flange plane is opened with a sealing groove, and the "O" ring is vacuum sealed and designed. Water-cooling device (to prevent the temperature from being too high) "O" ring aging) There are suction holes, thermocouple temperature measuring holes and observation holes in the middle of the furnace body.
2. The upper part of the furnace body is the part of the furnace cover. It is welded from the inner (304 stainless steel) outer sealing head and the flange (304 stainless steel). It adopts double-layer water interlayer sealing head structure, which can be cooled by water; the opening of the furnace cover It is mechanically manual, built-in hydraulic machine, and labor-saving. The top of the furnace shell is equipped with a pressure head (upper pressure head), a pressure sensor and a pressing device, and is equipped with a venting valve; the furnace body is equipped with an infrared measuring temperature hole and Observation hole.



3. The bottom part of the furnace is equipped with an electrode introduction device, an intake valve, a lower pressing head and a sensor capable of displaying the displacement distance; the indenter is made of stainless steel (SUS304) material and is provided with circulating cooling water.
4. The heating element is made of high-purity graphite, which is processed into a three-phase heating element and connected with the electrode, and is controlled by the three-phase power supply of the electric furnace control system. After the transformer is stepped down, the copper row is connected to the three extraction electrodes to form a control. The circuit; the electrode device has a water cooling cycle.

5. The heat shield around the top and the top of the furnace is composed of graphite carbon felt. It is processed into an integral heat insulation system, which can be easily installed and repaired. The bottom is equipped with a number of graphite indenters made of high-strength graphite. It can be used to adjust the height of the mold during hot pressing

Techanical parameters of High temperature high pressure MIM ceramic sintering furnace,vacuum hot press furnace,vacuum furnace

Model Heating element Max,temp Ultimate vacuum Pressure Working size Power
KW Volume Protective
gas HIQ-22HP-9 Molybdenum/Tungsten
/Graphite 1700/2400 6.7X10-4Pa 10T Dia90*120 25 0.7 N2,Ar,H2 etc HIQ-22HP-15 20T Dia150*160 40 2.8 HIQ-22HP-18 20T Dia180*200 65 5 HIQ-22HP-24 50T Dia240*250 80 10 HIQ-22HP-30 100T Dia300*320 120 20 HIQ-22HP-50 100T Dia500*800 160 150 HIQ-22HP-65 100T Dia650*800 250 250 HIQ-22HP-57 100T Dia750*1500 500 650 HIQ-22HP-90 100T Dia200*2000 750 1200


Our factory have rich experience for vacuum furnace, can design furnace according to your need, If you have any requirments, plz feel free to contact with me.

Our services

Our factory have rich experience for vacuum furnace, can design furnace according to your need, If you have any requirments, plz feel free to contact with me.

Guarantee:

· One year, We provide permanent technology support.Warranty period appear quality problems free maintenance.After the warranty we need to replace parts we provide at cost price.

· Any technology question, we can provide video instruction, remote video instruction or fly to your country. 

· Any problem we will handle in time within 24 hours

Quality:

For more China High Temperature Sintering Furnace Factoryinformation, please contact us. We will provide professional answers.

· We can very professional QC team and every steps of processing we will strictly on quality.

· Our products will be conform international standards and has the CE certificate.

We know how important it is to maintain continuity of production. We take responsibility for the proper functioning of your equipment, leaving you time to run your business.

Servicing equipment during a breakdown is the worst possible scenario. System failure is unexpected, surprising and always at the wrong time.  HIQ is prepared to deal with these situations. In order to raise the service reliability of your equipment, we offer comprehensive support services.

Professional technical services by HENAN HIQ FURNACE CO,.LTD

The engineering team at HIQ has the knowledge and experience to manage fleets of heat treating equipment in a planned and professional manner regardless of the equipment manufacturer. The solutions we offer are universal because they are based on best practices for failure prevention in the best sense of the word. Professional Technical Services provided by HIQ is more than the repair in case of failure. We understand how the equipment works and we increase uptime with the help of automated process maintenance that supports equipment architecture and technology solutions including renovation, modernization, and relocation services.  HIQ carries out preventive inspections and the subsequent preventive measures using advanced tools in the field of metering and reporting.

You no longer have to worry about downtime and additional costs.

HIQ services are available around the clock, 7 days a week.

Sounds good? This is just the beginning of the benefits!

 

Strong regulations, incentives and information can lead to rapid gains and higher levels of efficiency

Policy action is necessary to exploit the full energy efficiency potential identified through global benchmarking. Governments can use a range of policy measures to scale up efficiency investments in key technologies and business solutions in the industry sector, including regulations, incentives and information. In combination, these measures can boost energy efficiency across the market when they promote installation of energy-efficient equipment, optimisation of production processes through better controls and maintenance, and retrofitting with more energy-efficient and less carbon-intensive technologies.

Regulations are a mainstay of such policy packages, laying out legal requirements and pushing industries to be more efficient in their operations and outputs. Regulations on key industrial equipment (e.g. motors, pumps, fans and heating and cooling equipment), such as minimum energy performance standards, are among the best cross-cutting approaches that raise efficiency across key industrial sub-sectors. Minimum energy performance standards have been implemented at the national level, such as the US Energy Star Program and Japan’s Top Runner Program, and at a broader regional level, such as the EU Ecodesign regulation and the Pacific Appliances Labels and Standards (PALS).

Utility-funded programmes, such as energy efficiency obligations found in North America and Europe, are another cross-cutting approach. They unlock efficiency’s benefits by placing binding energy saving targets on energy utilities, often combined with tradable certificates, and requiring them to work closely with energy users to improve efficiency. In Canada and the United States, combined spending on utility-funded energy efficiency and demand response programmes totalled almost USD 9 billion in 2017. As of 2020, there are 49 utility-funded energy efficiency programmes in 24 countries

Requiring businesses to meet specific improvement targets is another way of creating a regulatory push on energy-consuming industries. Designated energy users are required to bring the efficiency of their industrial operations up to the target levels. Failure to meet the target can lead to fines. Some countries have established energy efficiency trading schemes that provide incentives for businesses to go beyond allocated targets by monetising the additional savings in the form of tradable certificates. For example, China’s Top 10 000 Programme sets energy savings targets for more than 10 000 large energy-intensive companies and closely follows their progress through regular quarterly monitoring by local authorities via energy audits and energy management systems. China’s Strategic Action Plan for Energy Development (2014‑2020) restricts the expansion of highly energy-consuming production facilities while speeding up the elimination of inefficient production capacity and the implementation of key energy savings projects.

Another example comes from India where the Perform, Achieve and Trade scheme sets sector- and company-specific targets for specific energy consumption in energy‑intensive industries. The scope of PAT is being expanded to cover multiple sectors, including commercial buildings (hotels) and efforts are being made to improve energy efficiency in small and medium-sized enterprises. PAT is associated with a market-based mechanism to encourage the cost-effective reduction of energy consumption. Industries that surpass their goals are offered incentives in form of energy saving certificates that they can trade with lower-performing industries through a market-based mechanism.

Information is an important pillar of the policy package. Managers and operators cannot make informed decisions about energy efficiency without access to relevant, timely data and other information. Several information tools are readily available that support the implementation of energy audits and energy management systems. Information campaigns and training workshops are particularly effective for small and medium-sized enterprises, where investment decisions depend on one or just a few individuals who may not be aware of efficiency benefits and opportunities.

Comprehensive data sets enable managers to identify untapped opportunities in each process route or even at each production step by comparing the efficiency of their operations with global averages or the efficiency obtainable using the best available technologies. Such detailed data can help policy makers and industries benchmark their levels of efficiency, providing a sound basis for setting ambitious, achievable efficiency targets. In Germany, information on energy efficiency is made available via a range of platforms, including the Energy Efficiency Networks Initiative, which promotes the transfer of know-how between countries, and a public list of professional energy auditors that create trust in the market.

India organises a series of workshops and training programmes to support the designated companies in implementing the Perform, Achieve and Trade scheme. In the Indian state of Gujarat, qualified energy auditors implemented an information-based scheme called the Micro, small and medium-sized enterprises such as metal-processing, re-rolling, foundry and chemical industries could register for these audits, later claiming financial incentives to cover the fees of the auditor. Auditors would conduct simple visual investigative audits and table-top surveys of manufacturing facilities’ energy bills, and submit an audit report containing recommendations on how to save energy.

Financial incentives can remove barriers to investment in energy efficiency, trigger private capital and help businesses to make significant changes to technologies. In Germany, a leader in implementing certifications of ISO 50001 –international standard for energy management systems – industries’ voluntary commitments to implementing energy efficiency measures are strongly supported by governments through a range of financial schemes. These include lowering energy and electricity taxes, funding for key technologies, such as the use of waste heat and renewables for process heat, and funding for key industrial equipment. Industries also have several opportunities to finance the introduction of digital technologies for better monitoring and controls of their industrial processes, and to finance the use of green hydrogen and other low-carbon technologies.

Further examples come from Spain, Brazil and Poland. Spain’s Programme of Energy Efficiency Actions in small and medium sized enterprises and large companies encourages energy efficiency action and reduction of CO2 emissions. The programme offers financial support as well as the Industrial Competitiveness Incentive Programme, which backs industries’ investments in improving industrial facilities. Brazil has begun the third cycle of its Strategic Alliance Programme for Energy Efficiency, in which the government will fund up to 40% of the cost of energy efficiency consulting services for industrial plants. The programme will target measures to decrease electricity consumption. Poland has introduced Energy Plus, an incentive programme combining loans and grants for industry that will run from 2019 to 2025. The programme aims to reduce wastage of primary raw materials by improving production processes that minimise or utilise downstream waste and waste heat.

In the context of stimulus spending to counteract the economic effects of the Covid‑19 crisis, governments could consider increasing finance for efficiency measures by expanding pre-existing mechanisms and public funds for installing energy efficient, low-carbon technologies. Direct public financing, such as grants, is likely to be particularly important in many sectors in the short term, and could be designed both to maximise immediate activity and to leverage additional private investment.

Governments could also consider a range of innovative approaches that aim to get finance flowing to where it is needed. Measures that have proven effective in attracting private sector finance include technical and commercial derisking support, such as the credit guarantee programme for industries in China, and innovative finding schemes, such as on-bill financing linked to utility bills for commercial or industrial buildings in the United States. Energy services companies design, install and, in some cases, finance energy efficiency projects through a contractual agreement with the energy-using customer. Usually using an energy performance contract, the energy services company identifies and implements energy efficiency opportunities, the financial returns from which are subsequently shared with the customer.

If you are looking for more details, kindly visit Wholesale High Temperature Sintering Furnace Suppliers.