10 Things to Consider When Buying sidewall conveyor belt

Belt conveyors are a crucial component in many industries, facilitating the efficient movement of materials within a facility.

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Choosing the right belt conveyors solutions ensures smooth operations and maximizes productivity.

Before purchasing, factors including capacity, material handling requirements, environmental factors, and safety aspects should be thoroughly evaluated.

What is a Conveyor Belt?

A conveyor belt is an endless loop of material powered by motors and revolves around two or more pulleys. It moves resources and things swiftly and effectively from one location to another.

Belt Conveyors are widely utilised in the industrial, distribution, and transportation sectors to move heavy products, food, and parcels. They are adaptable and may be set up to accommodate various requirements, including curves, dips, and inclines.

Conveyor belts aid in process automation, decrease manual labour, and increase productivity across a range of sectors.

Benefits of Belt Conveyor

• Smooth Material Movement
• Handles Different Materials
• Saves Money
• Saves Space
• Keeps People Safe

10 Things to Consider Before Buying Belt Conveyor

I. Capacity and Speed Requirements

Before buying a belt conveyors it’s crucial to determine the required capacity and speed. This involves assessing the volume of material that needs to be conveyed per hour or day and the speed at which it should move. Consideration should also be given to future growth and scalability, ensuring that the conveyor can accommodate increased production demands

II. Material Handling Needs

Different materials require different conveyor belt solutions. For example, food-grade belts are necessary for conveying food products, while heavy-duty belts are needed for conveying bulk materials such as ores or aggregates. The nature of the materials, such as their size, shape, and weight, should also be considered when choosing a conveyor belt.

III. Conveyor Length and Layout

The layout of your facility and the conveyor path will determine the required conveyor length and configuration. Factors such as bends, inclines, or declines in the conveyor path should be considered to ensure that the conveyor can effectively move materials from one point to another within the facility.

IV. Eco-friendly Factors

The operating environment can greatly impact a conveyor belt’s longevity and performance. When selecting a conveyor belt, variables like temperature, humidity, and dust concentrations should be taken into account. It is crucial to choose a belt that is resistant to the environmental factors it will be exposed to.

V. Maintenance and Durability

Selecting a sturdy conveyor belt with low maintenance needs will help cut down on maintenance expenses and downtime. Premium materials, easily replaceable parts, and sturdy construction are traits to look for. When choosing a conveyor belt, take into account the ease of maintenance and the availability of replacing the components.

VI. Belt Conveyors Material

Choosing the appropriate belt conveyors material for your conveyor is essential to guarantee maximum performance and endurance.

Abrasive resistance is crucial because it keeps the belt from wearing out too soon, especially in industries that handle sharp or abrasive materials. Another important consideration is chemical resistance, as prolonged contact with some chemicals can weaken the belt’s material. Select a belt material that can tolerate the kinds of pollutants in your surroundings.

Tolerance for severe temperatures is also essential since they can cause the belt material to expand, compress, or become brittle, resulting in an early failure.

VII. Safety Features

Safety should be a top priority when choosing a belt conveyors. Ensure the belt conveyors has safety features such as emergency stop buttons, guards, and safety sensors to protect operators and prevent accidents. Consider safety standards and regulations applicable to your industry to ensure compliance.

VIII. Energy Efficiency

Conveyor belts with low energy consumption can save operational expenses and their influence on the environment. Look for features that can reduce energy use, such as efficient motor systems and variable-speed drives. Consider the long-term financial benefits that energy-efficient conveyor belt systems may provide.

IX. Cost and Budget

When weighing your alternatives for belt conveyors, consider both the upfront cost and ongoing operational expenses. Although it might be alluring to choose the least expensive option up front, it’s crucial to consider the conveyor’s lifetime total cost of ownership (TCO) and return on investment (ROI).

X. Supplier Reputation and Support

Choose a best supplier with a proven track record in providing conveyor belt solutions. Consider factors such as the supplier’s experience, customer support, warranty, and after-sales service. A reliable supplier can provide valuable guidance and support throughout the purchasing process and the conveyor’s lifespan.

Conclusion

Choosing the right conveyor belt solutions involves carefully considering factors such as capacity, material handling needs, environmental conditions, safety features, and supplier reputation.

By taking all these key factors into account, you can select a conveyor belt that meets your specific requirements and contributes to the efficiency and productivity of your operations.

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FAQs

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1. What are the key factors when selecting a belt conveyor for my business?
When choosing a belt conveyors, consider the conveyor’s capacity, speed, material compatibility, ease of maintenance, and overall cost-effectiveness for your specific application.

2. What types of belt conveyors are available, and how do I choose the right one for my needs?
Belt conveyors come in various types, including flat, trough, and cleated belt conveyors. Choose the type that best suits your product’s size, weight, and handling requirements.

3.How important is the conveyor belt material when selecting a belt conveyor?
The conveyor belt material is crucial, as it determines the conveyor’s durability, resistance to abrasion and chemicals, and suitability for different environments. Choose a belt material that meets your application’s specific needs.

4.What safety features should I look for in a belt conveyor?
Keep an eye out for safety features including sensors that may identify belt misalignment or obstacles, emergency stop buttons, and guards. These characteristics contribute to safe operation and accident prevention.

Because choosing the right conveyor belt for your conveyor system will lead to effective production, a longer operational lifetime and component compatibility.

Here are a number of tips to identify if your conveyor belt is being subjected to additional wear and tear or abrasion:

• Check that your operating tension (PIW) is at the correct level and that it meets the load capacity. If unsure, seek outside assistance.

• If your power load has increased lately, check to see if your conveyor belt idlers are catching or succumbing to wear and tear.

• If the product load has increased, it is likely that the impact rating has also increased and the surface of the conveyor may need upgrading to protect the belt.

• If the product weight has increased, check to see if its troughing abilty is still appropriate or whether it is catching on the pulleys, idlers, impact beds and frames.

• Check to see that you have installed the appropriate conveyor width to match your pulleys, drums and loading zones. If not, replace the items, as this is more cost effective than replacing the entire conveyor belt.

• Check to see how far the actual conveyor has to travel. If this has been changed, then the belt may need adjusting by lengthening or shortening, adjusting the tension and/or adjustment of the conveyor to adapt to the product weight.

• Check your cover of your conveyor belt to see if it is still able to manage the present load or load fall – if it is showing signs of wear, then the cover may need reviewing.

If you’re struggling to understand which of these issues needs resolving then you may need an audit to identify where your system has weaknesses. This will help to avoid higher costs incurred in the future.

#7. Conveyor Belt Covers

There are a number of factors to consider when choosing your conveyor cover, you should also ensure that you have a thorough technical understanding of what your cover is subjected to, which will assist with the selection process and reduce the wear and tear to the cover and increase its longevity.

The main considerations are as follows:

• the type of material being transported
• the load factor and drop to belt ratio
• the quality of the cover
• the ‘fit for purpose’ factor
• the appropriate elastomers
• the overall thickness

Selecting the appropriate cover is not a one size fits all process, it depends on what is being conveyed. The material may be sharp and abrasive with large deep penetration points, corrosive and need to protect the cover from wear.

The weight and how far the material or rock will drop to meet the belt will also need to be considered. The greater the weight and the longer the drop, the higher the potential for the belt to fatigue and not resume its original shape. This can also increase the propensity for tears and large areas of abrasion.

Dependent on your system, most of the wear occurs on the top surface of your conveyor belt and a smaller amount on the bottom cover. The quality of the belt cover is a very important factor in ensuring that the top surface remains in good working order for the long-term sustainability of your conveyor belt. The better quality of your belt cover means it lasts longer.

If the cover is fit for purpose, it will not be subjected to as much wear and tear and will have a greater life expectancy. The strength and construction of the cover is determined by the elastomers, which are capable of withstanding most unfavourable material composition being conveyed. For instance, there is a particular composition of elastomers designed to withstand tree sap from damaging the belt cover.

There is another important ratio, 3 to 1 which should be used when determining the thickness of the top and bottom covers. An accurate summation of cover thickness can be determined by using the belt frequency factor. The more often you use it, the shorter the life of the belt.

If your material is overly abrasive, the conveyor should be made shorter with a sustainably thicker belt. That being said, the cover’s resistance to abrasion is more important than the thickness when it comes to durability. ASC partners with manufacturers who believe in overall belt durability over belt thickness, as this can add additional weight to the system and increase overall power consumption.

At All State Conveyors, we have extensive knowledge and understanding of the conveyor belt industry. We provide custom made, heavy duty, fit-for-purpose and standard belts with numerous covers.

Contact us to discuss your requirements of sidewall conveyor belt(ru,fr,tl). Our experienced sales team can help you identify the options that best suit your needs.