The latest Baling Wire Gauge Guide 2024 - JudinGroup

Judin Group-Plastic Baling Wire Pictures

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Gauge is a measurement that originated within the manufacturing process, and refers to the thickness or diameter of a given wire. Wire gauge is typically measured using the American Wire Gauge system, and serves as the standard way to denote wire size in North America.

Gauge inversely relates to wire diameter , meaning a lower gauge corresponds to a thicker wire diameter. This is because gauge refers to the number of times a wire has been drawn and stretched through progressively smaller dies during manufacturing. A 12 gauge wire, for example, has been drawn through twelve dies, decreasing its diameter each time.

Wire gauge is an important consideration for effective baling operations. Wire gauge often determines tensile strength and load strength, and ultimately how well a wire can handle the pressure and weight of the materials being baled.

Judin Group-Plastic Baling Wire Application Scenarios

How to choose wire gauge size

Wire gauge choice is influenced by factors such as the type of materials being baled (cardboard, plastic, metal), the type of baling equipment used, and the size and density of bales.

To find the best wire for your baler, it is important to consult your baling machine manufacturer. Here is a list of wire gauges commonly used in different types of balers for baling recyclables:

Vertical balers

· Cardboard: 10 gauge

· Newspaper: 10 gauge

· Plastic shrink wrap: 10-12 gauge

· Other plastics: 10-12 gauge

· Foam: 10 gauge

Horizontal balers

· Cardboard: 10 gauge

· Newspaper: 10 gauge

· Plastic shrink wrap: 10-12 gauge

· Other plastics: 11–12 gauge

· Foam: 10 gauge

Automatic baling machines

· Cardboard: 10–12 gauge

· Newspaper: 10–12 gauge

· Plastic shrink wrap: 10–12 gauge

· Other plastics: 10–12 gauge

· Foam: 10–11 gauge

Tensile strength and load strength of our products

When selecting wire types and gauges, it is important to consider the tensile strength and load capacity. The following chart illustrates the range of tensile strength and load capacity for our plastic baling wire compared to traditional steel wire.

Products

Regular galvanized wire

Black annealed wire

JUDINGROUP™ plastic baling wire

Tensile Strength

75,000–95,000psi (517.10–655 MPa)

65,000–78,000psi (448.21–537.79 MPa)

145,000–175,000psi (999.74–.58 MPa)

Load strength

402-1,832 lbs

932-1,118 lbs

1,060-2,150 lbs

As you can see, the tensile and load strength of JUDINGROUP™ plastic baling wire far exceeds that of similar products.

Contact us to discuss your requirements of Cardboard Baling Wire. Our experienced sales team can help you identify the options that best suit your needs.

Additional reading:
The Ultimate Buyer's Guide for Purchasing Cold Room Sandwich Panel

Baling wire gauge guide chart

The Ultimate Guide to Architectural Wire Mesh - W.S. Tyler

The following charts show the gauge and diameter of our high quality baling wire products compared to our regular products.

Product Measurement

Regular galvanized wire(inches)

Black annealed wire(inches)

JUDINGROUP™ plastic baling wire(inches) 

                  9

                       NA

                    NA

                   NA

                 10

                       NA

                  0.135

                0.

                 11

                0.117–0.119

                  0.120

           Customizable

                 12

                0.102–0.104

                  0.105

           Customizable

According to our customers' feedback and market research, most of the baling machines in the market use 4mm*4mm (0. inches)baling wire, so we mainly provide this specification of plastic baling wire, of course, if you need other wire diameters, we can provide you with customized services.

Judin Group-Plastic Baling Wire

Additionally, our plastic baling wire is compatible with the majority of baling machines available in the market, ensuring wide applicability for packaging needs across different industries. Whether it's light industry, heavy industry, or agricultural products, our plastic baling wire delivers excellent performance and reliability. Furthermore, our dedicated technical team provides comprehensive technical support and services. We understand that each customer's equipment and requirements may vary, so we commit to offering personalized setup services, ensuring that every roll of plastic baling wire operates optimally on our customers' baling machines. In this way, we help customers optimize their operational processes, increase production efficiency, while reducing potential mechanical failures and maintenance costs.

Baling wire is an integral part of the recycling, construction, and farming industry. It keeps the bales tied and organized. Apart from tying vast bales of hay, plastic, or metals, it is also used at farms and ranches to mend the fences. We are here to throw some light on the benefits of high-quality baling wire. Things to consider when you buy baling wire are also mentioned in this article.

Benefits of High-quality Baling Wire

The main benefits of high-quality baling wire are listed below:

1. Consistency

High-quality wire provides you with consistency in baling wire gauge, strength, length, and count per bundle. On the other hand, you might get some unpleasant surprises when you open a low-quality baling wire package. They can be different in tensile strength and count. An inconsistent wire is a risk for the smooth functioning of your balers.

2. Durability

Baling wire makes sure that the bales of compacted recycled materials don’t break or fall apart. If the wire is inconsistent in length, each bale scratches it at a different rate. As a result, the wire doesn’t remain durable and can break. The high-quality baling wire is made up of high-quality steel. Thus, they don’t get scratched or snapped due to the pressure.

3. Savings

A low-quality wire can gradually damage your expensive recycling equipment. The cost of repairing this equipment is hefty. At the same time, you end up spending more on purchasing more wire. Also, the low-quality baling wire can break between the operations slowing down your business. A high-quality baling wire lasts long and saves you from such hassles and additional expenses.

Things to Consider While You Buy Baling Wire

More factors need to be considered apart from the quality when you buy baling wire. Here is the checklist for you to get the suitable wire for your business:

1. Consider Your Machine Type

Baling wire comes in many varieties. And different types of recycling equipment are compatible with varying sorts of wire. Your baler manufacturer can inform you about the right kind of wire for your baler. It might be mentioned in the instruction manual of the machine as well. In case you purchased a used machine, your seller of baling wire can also guide you.

2. Check the Gauge

Remember to check the gauge of baling wire before buying one. Gauge is an important threshold of quality as it determines the diameter and thickness of the baler. A smaller gauge means a weak wire. And a fragile wire can easily break under pressure. It can create havoc on your work floor by expanding the compressed material. Reputed brands provide better baling wire gauges.

3. Evaluate the Tensile Strength

It is one of the properties of compressed materials to try to expand again. Thus, it is the ultimate test of baling wire’s capacity to take the pressure. This ability to bear pressure and tension is known as the tensile strength of the wire. The wire needs to have excellent tensile strength to keep the materials in compressed shape in the bale.

4. Check the Dimensions

The correct length of your baling tie is crucial. To get it right, you need to check the dimensions of the wire. Measure the length, width, and height of the wire correctly. A shorter wire is of no use. Besides, a longer and excess wire won’t do any harm. Thus, always buy a longer wire than your required dimensions.

5. Look Out for the Right Balance

Neither too stiff nor too malleable bale ties are ideal for the job. But it’s challenging to find the right balance. Usually, you come across either too hard or too soft wires when researching the market. You can find the right balance in a double loop or single loop bale wires by putting in some more effort and time in searching.

6. Make Sure It is Twisted Properly

This is an essential quality if you want to buy baling wire, which has a single loop. These bale ties are made up of several twists, which makes the loop. The baling wire can snap or unravel under pressure if these wires are not twisted correctly. Check thoroughly that the loops are perfectly twisted, and the size of the loops is also consistent.

For more hay baling wireinformation, please contact us. We will provide professional answers.

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