10 Things to Consider When Buying Horizontal Shaft Impactors

Crucial Components to Consider Before Buying a Rock Crusher

Choosing the right rock crusher for your company’s needs is both a significant decision and a financial commitment. We’re here to help. Starting the buying process armed with all the information is critical for your best result.

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Let’s dig in and answer some questions about what your new rock crusher will need to accomplish.

What Types of Rocks will it be Crushing?

All rocks are not created equal. They have different hardness, abrasiveness, moisture content, and of course, size. Understanding the characteristics of the rocks you’re crushing will make a few machines stand out and take some out of the running.

How Many Rocks will be Crushed?

What are the project’s production capacities? Think about how many tons of material you need to crush daily and what rock crushers can produce those numbers. A too-small crusher will hold back the project – along with significant profits while limiting your company’s growth. A machine larger than you need brings with it added expenses and no additional value. The correct crusher is vital to efficient operations. It keeps the job moving forward with fewer bottlenecks along the way.

Will Your Rock Crusher Need to Move or Stay Put?

Is it going to be in a quarry on a project for many years to come? If so, chances are, a stationary crusher is for you. If you’re going from one job to another, a portable or mobile crusher is what you’ll need.

A portable or mobile crusher offers flexibility, easy transportation, and the ability to get as close as possible to the rock source, which helps with the costs of loading and moving large materials at the project site.

Is the Crusher You’re Considering Known for Durability?

Buying a rock crusher that isn’t genuinely durable is like taking a hike in flip-flops. It just doesn’t make sense. Investing in a quality machine made from superior materials will help it withstand a rock crusher’s everyday demanding conditions. Durable machines are less likely to break down or need frequent repairs, minimizing downtime and increasing efficiency.

What About an Eco-Friendly Rock Crusher?

We all know that being environmentally conscious is at the top of many companies’ lists to offer their clients. Features like fuel consumption, low emissions, dust containment, and reduced noise levels will help your company comply with environmental regulations while giving your organization an eco-friendly reputation.

A Crusher to Suit Your Needs

So, we’ve talked about what your crusher must accomplish, now, let’s review the three most common types of rock crushers out there and which one may best fit the bill.

Jaw Crusher

Jaw crushers are widely used in many industries, are meant for primary crushing, and can handle all material types from hard stones to soft rocks, including granite, quartz, sand & gravel, and limestone. They work well at sites where the main goal is to condense the raw material to a manageable size. Jaw crushers are versatile and can be used at mines, quarries, and recycling jobs.

Impact Crusher

An impact crusher, sometimes referred to as an HSI (horizontal shaft impactor), or a VSI (vertical shaft impactor), uses impact force to crush the rock. It’s suitable for various materials, including soft and medium-hard rocks. An impact crusher typically can be found in the quarry and recycling industries in both primary and secondary crushing applications.

Cone Crushers

Cone crushers use compression crushing and are frequently used for secondary and tertiary crushing stages. They feature a speed, throw, and crusher chamber profile combo, making for higher capacity and better product quality. Cone crushers can handle a wide range of materials and are used in mining, and aggregate production. 

Remember: Each type of rock crusher has its advantages and restrictions. Choosing the best one for your site-specific needs depends on many factors, like the type of rock, production capacities, and mobility needs. When you pick the correct machine, your operators are more effective, and your bottom line will thank you.

Crushers are a piece of equipment used to reduce the size of aggregates. There is a range of types of crushers, and each is designed to meet the requirements of extremely specific applications or materials. The key factor with feed material is its degree of hardness. The hardness of the material is generally measured in terms of compressive strength, which is basically the maximum force that the material can tolerate before breaking. The hardness level will vary from that of concrete at psi to 50,000 psi for ores or other hard materials. But the harder the material the longer it will take to crush. The hardness also influences which specific crusher is required.

Types

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Jaw Crusher

Jaw crushers are the archetypal crusher used for the dismantling of rock and stone, with a quarry jaw crusher you are able to crush all kinds of materials to various sizes depending on your requirements. The movable jaw applies force on the rock and forces it against the stationary plate, the rocks then remain between the jaws until the material is small enough to pass through the gap at the bottom of the jaws. 

Cone Crusher

Cone crushers are compression machines that reduce materials by squeezing the rock between moving and fixed elements. Our used cone crushers at Omnia Machinery are able to be used as primary or secondary crushers.

Impact Crusher

Created to fill the space in the market left by cone and jaw crushers, impact crushers are perfectly suited to contaminated materials and can easily handle any clay, dirt, or metal mixed in with the feed material. There are three different types of primary impact crushers to pick from; horizontal shaft impactors, cage mill pulverisers and vertical shaft impactors, all of which you’ll find here at Omnia Machinery.

History

Crushers have played a critical part in the history of America. Since the mid-s there have been millions of tons of stone crushed to aid in the development of a vast range of structures, roads and everything you can imagine.

The first ever stone crusher was invented by Eli Whitney Blake, after five years, Blake’s stone crusher roared to life this was all due to the issue that plagued the town of Westville. Fed up with wagons getting stuck in the mud they decided to lay a rock surface on the road. Blake went further with the design and developed it for the railroads to create ballast.

Considerations

Cost – prices will always differ between types of heavy equipment, however at Omnia, we can supply you with different crushers that are affordable, efficient, and will give you the best value for money.

Features – The features of a crushing machine are fundamental when choosing the right tool for the job. While you may find a cheaper crusher, it may not have the specific features which can make a job a lot more convenient.

Type of stone material – it is important to know the type of material you may be crushing so you can clarify if the machine can process it correctly. The type of hammers you use in your crushing machinery will impact how efficiently it’s able to process the aggregates. specific hammers are more durable meaning they can crush all kinds of aggregates; however certain are only suitable for asphalt, or natural stone.

Mobility – If you require a crusher only for smaller scale tasks, then small materials and tools like a sledgehammer or a pry bar may already work. However, if the job needs to be carried out in larger-scale operations — such as in road asphalting, quarrying, and mining, then you must make sure the machine has a high level of mobility.

Quality – it goes without saying that you should always check any machine you purchase is of high quality, this is an investment you don’t want to mess up.

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