The Benefits of Using Belt Scraper

Belt Scrapers: Types and Advantages for Conveyor Belt Systems

Belt scrapers are key components in conveyor systems, helping to keep belts clean and running smoothly. These tools are used in various industries, from mining to food processing, where clean and efficient belt operation is crucial. Below, we explore the main types of belt scrapers, their benefits, and why they are essential for modern conveyor systems.

Types of Belt Scrapers

Primary Belt Scrapers

Installed just after the discharge point, primary belt scrapers are the first line of defense. They feature strong, rigid blades that scrape off most of the material stuck to the conveyor belt. This helps prevent material carryback, which can damage equipment and reduce efficiency.

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Secondary Belt Scrapers

Positioned further along the conveyor, secondary scrapers handle finer particles left behind by the primary scraper. They often use softer blades and ensure the belt is cleaner before it returns.

Tertiary Scrapers

These scrapers are used in operations where near-perfect belt cleanliness is needed. Usually working together with secondary scrapers, tertiary units remove the smallest traces of material, helping to maintain high cleanliness standards.

Motorised Belt Scrapers

Designed with brush-style blades, motorised scrapers provide gentle cleaning. They are ideal for delicate materials or sensitive belts, reducing buildup and preventing material from sticking to return rollers.

V-Plow Scrapers

V-Plow scrapers are placed at the tail pulley to clean the underside of the belt. This prevents debris from damaging the pulleys or becoming lodged in the belt’s return path.

Key Benefits of Belt Scrapers

1. Improved Efficiency:
   Belt scrapers enhance conveyor performance by reducing material carryback. This leads to smoother operation and fewer blockages.

2. Extended Belt Life:
   Removing abrasive particles prevents wear and tear, helping to extend the conveyor belt’s service life.

3. Lower Maintenance Costs:
   Clean belts reduce downtime and the need for frequent repairs, saving on maintenance costs and increasing productivity.

4. Increased Workplace Safety:
   By limiting material spillage and dust, belt scrapers help create a safer, cleaner working environment.

5. Cleaner Work Areas:
   Keeping belts clean reduces the spread of material throughout the facility, maintaining tidier workspaces and cutting down on material loss.

6. Versatility Across Applications:
   Belt scrapers can be used in a wide range of industries and environments, adapting to different materials and conditions.

Why Belt Scrapers Are Essential

Prevent Build-Up: Scrapers prevent buildup that can cause belt misalignment and system damage.
   Enhance System Performance: Clean belts keep the entire conveyor running at peak efficiency.
   Support Compliance: In regulated industries, maintaining clean equipment is essential for safety and environmental standards.
   Cost-Effective Maintenance: With fewer breakdowns and less wear, scrapers offer a smart investment for long-term operation.

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Overall, using the right belt scraper significantly boosts the performance, safety, and longevity of conveyor systems. Whether it’s a heavy-duty operation or a clean-sensitive industry, the proper scraper solution ensures minimal downtime, better cleanliness, and a higher return on investment.

Conveyor Belts Glossary of Terms

Not sure which belt or scraper is right for you? There are many types of conveyor systems out there. If you want to learn more about the components that keep your conveyor running, check out our handy guide: the A-Z of Conveyor Belts is available here to download!

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Types and Benefits of Conveyor Belt Cleaners - TS Global

Conveyor systems are vital in many industries, moving goods quickly and efficiently. But to keep them working well, regular cleaning is essential. That’s where conveyor scrapers come in. Let’s take a look at the different types of belt cleaners and how they benefit conveyor operations.

Primary Belt Cleaners

These cleaners remove up to 80% of material at the discharge point. Installed at the head pulley, they are vital for removing large debris and preventing material from sticking to the belt. TS Global offers a variety of models like H tungsten, H poly, and EP cleaners with different tensioning systems (screw, spring, air bag, hydraulic).

Secondary Belt Cleaners

Secondary cleaners follow the primary ones and clear away leftover particles. TS Global’s options include P, R, U, and ES cleaners, with water spraying features and various tensioning methods for optimal performance.

Tertiary Cleaners

The final cleaning stage, tertiary cleaners ensure the belt is almost spotless. They’re important for preventing material carryback and boosting system efficiency.

Benefits of Conveyor Belt Cleaners

1. Longer Belt Lifespan

Clean belts last longer, reducing the cost and hassle of replacements. Belt cleaners protect belt surfaces and keep them in top shape.

2. Better Conveyor Efficiency

A clean belt runs smoother, avoiding jams or slowdowns. This leads to higher productivity and fewer interruptions.

3. Safer Work Environment

With less dust and debris, belt scrapers help keep the workplace safer, reducing the risk of slips and equipment damage.

4. Lower Maintenance Costs

Fewer repairs and less frequent maintenance mean lower overall costs. Belt scrapers keep systems cleaner for longer, saving time and money.

TS Global is an industry leader in conveyor components, offering innovative and reliable belt cleaning solutions designed for high performance in demanding environments.