At Jacob, we pride ourselves on being able to offer a product that bridges an extraordinary number of applications and industries. Whilst the principal of product selection is simplified with our technical sales catalogue, there are always variants to each requirement. In this article, we hope to offer some insight with answers to some familiar questions:

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Q: What are some factors to consider for a pneumatic conveying system?
 

• Transfer rate of material >

  JACOB pipework systems can operate under positive and negative pressures, JACOB certified pipework, if configured correctly, are shock explosion proof to 3 bar or 10 bar overpressure. This is an important safety factor, particularly when converting solids and gases that have explosive properties

• Distance to convey >

  Available in standard lengths from 6 metres to 50mm, the lipped end and pull ring connection allows easy and fast installation over any distance. We can also supply the system with flanged connections if required. • Pipe Diameter > Available in diameters from 60mm to mm, there is a size to suit your individual application

Q: What are some key prerequisites for a dust and fume extraction system?
 

• Oil Mist Extraction? >

  Oil Mist is produced when oil or coolant is sprayed onto parts in a manufacturing process. JACOB Quick Connect pull rings and u-seals are ideally suited, and provide tight connection, to eliminate any potential risks to health

• Dust Extraction? >

  JACOB pipework systems now include a full range of cyclones. In addition, potentially explosive dusts can be handled with Jacob ATEX certified pneumatic valves to ensure safety

• Fume Extraction? >

  Fume control is essential to avoid a hazardous working environment. JACOB u-seals can be selected to suit the properties of different application requirements, alongside the material finish of the pipe components

Q: What should I consider before installing a bulk handling system?
 

The food and beverage industry is a hard-hitting, fast-paced environment that demands food safe, hygiene awareness no matter the rush. Picture the scenes from our television screens. Every one of them will include a hygiene coating or a food safe paint:

The Great British Menu has steam powdering the ceilings and walls, sweat-furred brows dashing between kitchen tops, and blue plasters protecting poorly fingertips that have felt the fury of the kitchen flurry.

Gordon Ramsay unmasks mould, dirt and pre-heated e-coli on Kitchen Nightmares before shutting down restaurants in full flow on a Friday.

Even the idyllic Great British Bake Off tent adheres to rigorous Health and Safety regulations before every round of flour-throwing frolicking.

When it comes to painting and coating kitchens, food halls, abattoirs or dairies, the same health and safety rules apply, and they are essential in keeping a business open – who’d want to run or dine out at a 1-star rated eatery after all?

Food Safe Paint? Or Hygiene Coating?

First and foremost, it is important to try and differentiate between the terms ‘food safe’ and ‘hygienic’. What are the regulations? Do they apply to my commercial kitchen, common room or workplace? And if so, what paperwork must be adhered to?

Food safe paint and EU Regulations

If your varnish or coating will come into physical contact with food products, say in a silo for example or a food packaging plant, then there will be regulations required and you may need a food safe paint.

The European Commission has very strict rules on the amount of Bisphenol A (BPA) that can be included in varnishes and coatings coming into contact with food.

Contact us to discuss your requirements of Food grade High speed Coating Line. Our experienced sales team can help you identify the options that best suit your needs.

A new regulation was drawn up in February (Regulation (EU) /213) further tightening the rules of how much BPA in varnishes and coatings can be used when packaging or manufacturing food. This has been changed to 0.05mg per kg of food and comes into force on September 6, .

The regulation has been published and the full wording can be found here. It is also worth noting that any stock packaged before this date will be acceptable in the eyes of the European Food Safety Authority (EFSA).

You will also find paints that adhere to United States law on food contact, such as some Rust-Oleum products. The U.S. Food and Drug Association has its own Code of Federal Regulations. To save you some time (and a rollercoaster read, I tell thee) the section of the papers covering Resinous and Polymeric Coatings was updated in August and is available on the Electronic Code of Federal Regulations (EFCR) website.

Hygiene Coatings for Health & Safety

As long as you don’t bounce meatballs off your kitchen walls or season your steak on the canteen floor, then it should be okay to opt for a hygiene coating.

In today’s cold-calling culture of PPI claims, fictional collisions and accident helplines, Health and Safety is under constant public scrutiny. According to the HSE, slips at work are still the highest cause of accidents in the workplace and to members of the public visiting your establishments.

The Workplace (Health, Safety and Welfare) Regulations are still in force in the United Kingdom for the well-being of the public and your employees. Regulation 12 requires floors to be in an appropriate condition for accident-free movement. The full wording of the regulation is available on the government website. If you wish to find out more about measuring the anti-slip qualities of your floor, there is also a PDF explaining these experiments available on the HSE website.

Hygiene coatings for YOUR industry

Food and beverage environments require an abrasive, hard-wearing, chemical resistant and easy-to-clean wall and flooring. Furthermore as a general rule, the more seamless the better.

Epoxy resin systems boast these components in a variety of combinations. We sell ultra-fast curing systems, cold cure systems for walk-in refrigerators and non-slip, decorative coatings for school canteens, common rooms and markets from leading UK suppliers, including Coo-Var, Rust-Oleum, Resin Surfaces Limited, Blackfriar, Sika and Rawlins.

Resin Surfaces Limited (now part of the Sherwin-Williams family) have an excellent range of epoxy resin coatings. Resuthane TG69 can be seen in the above image, where it was employed at London’s iconic Billingsgate Fish Market.

Selling over 25,000 fish a year, the Canary Wharf attraction commissioned a floor that would require excellent anti-slip and anti-abrasion qualities. It was also imperative to have a floor coating that could be installed without halting the industry and suffering economically. Resuthane TG69 was later utilised for the kitchen flooring of London’s Bankside Hilton, which opened in . Their products have also been used in the factories of KP Nuts, Cadbury’s and McVitie’s.

Resuthane comes in a variety of ranges to suit your environment. FasTop Multi WR (formerly known as Resuthane JT40) is a water-based render for walls and coving. FasTop Multi RS69 (formerly known as Resuthane RS69) is an aggressive screed designed to withstand liquid temperatures of up to 120°C. The strength of the slip-aggregate can also be diversely altered on Resuthane products to suit your exact needs and the thickness of your floor.

RSL’s products are independently regulated by Campden BRI, a safety and quality service that supports the food and beverage industry. They are an accredited company that focus on health and safety. For more information on their work, do visit their website.

The installation of an epoxy resin flooring system does not have to carry vast financial implications. If you are running a busy restaurant or a budding brewery, you may not wish to shut down the entire operation.

Coo-Var Profloor Plus FH is a solvent-free, two-pack epoxy resin that is designed to allow the re-laying and coating of an industrial floor the same day. It is an economic and food-friendly solution for when downtime is not an option.

For less ambient temperatures such as walk-in refrigerators where shelf-life is key, RSL and Rust-Oleum have created cold-curing resins to maintain a safe and healthy environment.

RSL’s Resutop Cold Cure is a two-pack, heavy-duty, fast-curing epoxy resin with chemical resistant qualities and a smooth gloss finish. It offers this resistance at temperatures as low as 5°C, and the fast-curing allows you to not worry about exposing stock to warmer temperatures for unhealthy time periods.

Certified Food Safe Paints Collection

If you do require a coating intended for food contact surfaces, we stock a range of food-safe paints that possess the qualities required to protect your floors, walls and tiles in industries where there are high levels of fats, oils and heat such as the Food and Beverage industry.

For certified wall and ceiling topcoats, Hygienic Wall Coating and Rust-Oleum Hygienic Acrylic Wall Coating offer protection from mould, mildew, and high humidity. Rust-Oleum is better for refrigerated areas, whilst Rust-Oleum can be applied up to three times in one day.  They should also be primed with Rust-Oleum or Hygienic Primer (applying the primer with the nearest product number).

The company is the world’s best Coating Line supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Still unsure? Give us a call!