10 Questions You Should to Know about Eddy Current Separator Plants
EddyPro | Sicon GmbH
Eddy current separators are used to separate non-ferrous metals (aluminum, copper, brass), i.e. electrically conductive particles, from non-conductors of all kinds. A time-varying magnetic field induces eddy currents in the conductive particles, resulting in a repulsive force effect.
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The material to be separated is fed in as thin a layer as possible and transported along the conveyor belt. It then enters the area of the rapidly rotating magnetic fields at the discharge-side deflection drum. Eddy currents are induced in the non-ferrous metal parts, which in turn build up a magnetic field around each individual particle of non-ferrous metal. The field counteracts the permanent magnetic field of the magnet rotor. As a result, a strong impulse is exerted on the non-ferrous metal parts, which flings these particles out of the flow of conveyed material.
Due to the particularly strong impulse permanent magnetic field and the high speed of the magnetic rotor, best separation results are thus achieved even with small particle sizes and fractions that are difficult to separate.
With an absolutely novel geometry of the magnet system, the EddyPro INPx evokes an extraordinary repulsive force in the non-ferrous parts to be separated, thus surpassing the sorting result of conventional eddy current separators. Through specific parameterization, the rotor of this separator is also capable of concentrating different non-ferrous metals from each other or even printed circuit boards from non-ferrous metals. The EddyPro INPx has a horizontal, eccentrically arranged pole wheel and uses an extremely strong neodymium permanent magnet.
The EddyPro INPxs, just like the EddyPro INPx, has a horizontal, eccentrically arranged pole wheel with neodymium permanent magnets. The large rotor diameter produces a strong, deep magnetic field and is thus particularly suitable for the deposition of finest non-ferrous metals (up to 15 mm/ 0.6″) . The ejection point is individually adjustable. Its special multi-pole magnet system produces exceptionally good separation results.
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Advance Eddy Current Separator - Plastic Recycling Machines
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Our advance eddy current separators (ECS) provide superior non-ferrous metals removal in recycled PET bottle and other regrind recycling applications. These machines can effectively remove aluminum, brass, bronze, copper and other high value metals from post-consumer PET bottles recycling streams as well as various other recyclable crushed material streams.
You will find eddy current separators to be widely used in plastic, glass, timber, foundry sand, solid waste, incinerator ash, electronic scrap, automobile shredder residue, and shredded end-of-life domestic recycling industries. Using an eddy current separator can give you a more valuable end product.
WORKING PRINCIPLE
Eddy current separators are relatively simple machines that makes use of either a permanent magnetic or electromagnetic rotor. The rotor with alternating polarity spins rapidly within a metallic drum creating “eddy currents” in the non-ferrous metals that pass through. The non-ferrous metals are repelled away and collected while other materials fall off the end of the conveyor.
Besides the non-ferrous eddy current separator, using a ferromagnetic metal removal system such as our suspension magnetic separator and high intensity roller also plays a very important role in harmful magnetic particle separation.
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