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Buyer's Guide for Conveyor System - Finopack

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Jul. 07, 2025
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Buyer's Guide for Conveyor System - Finopack

The fast and efficient handling of the apparatus automatically is called a conveyor system. It is the best system for transporting materials and loads within an area. Conveyor systems are excellent as it lessens human errors and reduces labor costs.

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Another benefit of the conveyor system is to lower workplace risks. One of the good things about the conveyor system is that it helps move heavy and bulky items from one place to another. Usually, in a simple conveyor system, wheels, belt rollers, and chains are present to transport the goods and materials.

This article will learn what a conveyor system is and how it is used, especially what its applications are, and much more. All these discussions will help a lot about how to excel in your business using a conveyor system. Now, you can run your business efficiently as we are specialized in warehouse automation and conveyor systems.

Many industries use conveyor systems for mechanical handling, and without conveyors, the system is incomplete. Through this conveyor system, you can quickly move the products, goods, and other materials from one place to another, especially in the same building or area.

So conveyor systems services are best for the business that deals with sharp items, heavy goods, raw materials, and different mass-produced products.

The good thing about the conveyor system is that it saves a lot of time as they give you efficient transportation of business materials and goods. These materials or goods are transported very actively on the conveyor belts in less period.

If there is an intention of moving the objects from one place to another in the industry, then conveyor belts are always there to serve the process. Conveyor systems serve best for the systems, which consist of the transportation of heavy objects.

Even they are ideal for too many bulky or too heavy items which humans feel challenging to carry. The conveyor systems are considered to be best in saving time while transporting objects or items.

Not only the simple transportation of items, but they are also used to move the items up and down floors. If this task is performed manually through humans, it will take time and cause physical strain. In these types of conveyor systems, inclined belts are used, which automatically unload the materials.

After installing the conveyor, you do not require the person to stand near the conveyor to get the product. With the help of conveyors, it is straightforward to transfer high quantities of different sizes, shapes, and weights. Elevated conveyors are made for the safe transport of goods and materials from one level to another.

Conveyor systems are also helpful in increasing the worth of the process, and they also keep the safety at the workplace. These types of systems are equipped with advanced safety features which prevent injuries and accidents. The conveyor systems can be semi-automatic, or some come with fully automated options.

Different industries use different types of conveyor systems depending on the need. But keep this thing in mind that the conveyor system you are purchasing is according to your needs. You must consider which variety of materials or goods are to be transported on the conveyor system.

There are many types of conveyor systems present in the market where they are used extensively in industries.

  • Automotive conveyors
  • Belt conveyors
  • Aero mechanical conveyors
  • Bucket conveyors
  • Belt driven live roller conveyors
  • Drag conveyors
  • Dustproof conveyors
  • Chain driven live roller conveyor
  • Chain conveyor
  • Gravity conveyor
  • Flexible conveyors
  • Electric track vehicle system line shaft roller
  • Conveyor Gravity skate wheel conveyor
  • Plastic belt conveyors
  • Overland conveyors
  • Pharmaceutical conveyors
  • Motorized driver roller conveyor
  • Overhead beam conveyors
  • Pneumatic conveyors
  • Spiral conveyors
  • Screw conveyor
  • Vibrating conveyors
  • Vertical conveyor
  • The wire mesh conveyor
  • Inclined Conveyor
  • Square Roller Conveyor
  • Vertical Lifter
  • Curved Conveyor
  • Pick-up Conveyor
  • Roller Conveyor
  • Turntable Roller Conveyor
  • Unpowered Roller
  • Bag Flattener

All types of conveyor systems described above are bespoke for every business. It all depends on the company and nature of products or items you want to move on the conveyor belts. You must also ensure that the particular type of conveyor belt can handle the load.

There is an utmost requirement of carrying the products at the particular required speed. For this purpose, the material which runs on the conveyor belts must not break or damage. On the other side durability of the conveyor belt also matters a lot. The conveyor belts must be made according to the item’s weight to be transported so that they could not be damaged or break.

The conveyor belt usually consists of two motorized pulleys that rose over the long stretch of thick, durable material. These motors in the pulleys work at the same spin and speed in the same direction. Therefore these belts move between the two pulleys at the same rate.

The conveyor belt must be able to carry heavy or bulky objects for a longer distance or duration. Many conveyor belts consist of rollers which are usually present on the sides of the conveyor belt. These rollers actually give support to the conveyor belts. The rollers help in keeping the objects in place.

Every type of conveyor is made for different specific purposes. It does not have a pulley system that pulls the items.

From different types of conveyor systems, if there is a requirement to pull the object in an upward or downward motion, then the chain conveyors are normally used.

A slat conveyor is another example that is made up of plates or slats instead of the belt. The reason is that heavy materials which are usually more oversized or too bulky for traditional belt movement.

Conveyor belt applications: Where are conveyor systems used?

Conveyor systems are widely used in different types of industries. These industries are agriculture, food, mining, Automotive, manufacturing, bottling, beverages, warehouse, logistics, and packaging industries.

Keep in mind that the conveyor system comprises different types of conveyor belts. The reason is that some conveyor belts are specially designed to manage heavier loads and materials.

Many common items are manufactured and transported through conveyors. These common items are food, vegetables, beans, pet food, fertilizer, chemical, etc.

Keep in mind that the particular conveyor system used is dependent on certain factors. You must be aware of how the conveyor system is used and the nature of the product or material to be transported. It is to note how the conveyor system is used according to the particular need. Conveyor belts are also used at an airport. It is the best way to check the load process and unload the passenger’s luggage efficiently.

In the pharmaceutical industry also, conveyor belt systems are used. These belt systems transport the pallets for cardboard boxes full of medical supplies.

Different manufacturing and mining processes also included transporting enormous amounts of materials through the tunnels on conveyor belts.

In food processing, food products also transfer through conveyor belts. While moving through the conveyor belts, these items are spread rolled, stamped, glazed, fried, sliced, and powdered.

So the conveyor system is considered to be the best system that reduces manpower. Otherwise, all this transport process takes many hours to bring each food item through the process.

We all know very well that every industry is different and comes with different specifications and requirements for the conveyor belt type. So conveyor belts are widely used in various sectors such as food Industry, pet Food Industry, chemical Industry, snacks Industry, seeds  Industry, mining Industry, fertilizer Industry, biomass Industry. These conveyor belts are used everywhere due to their reliability and simplicity.

In the conveyor system, three main parts are present, which are very much important for processing and transportation.

These main parts are

  • The pulley
  • The drive unit
  • The belt support

Without any part, the conveyor system is incomplete. Therefore, every part is essential for the conveyor unit’s operation. Although these three main parts are present in every conveyor system, the designs are different, however.

Belt support

Belt support is an essential part of the conveyor system. This belt support gives you the reliability that the belt moves smoothly. If this belt support is not smooth, the belt sags when the heavy object or the material is placed on the conveyor belt.

So when there is sagging of the belt, it will not move swiftly or smoothly as it should be. So when the firm support unit is present, then it keeps the belt tied and running smoothly. The pulley system is present externally and is considered to be the external component. To control the belt movement Pulley system is made in the conveyor belts.

Usually, a unit consists of at least two pulleys, but many Complex conveyor systems comprise additional rotors throughout the frame. When the system starts moving, it is actually due to the drive unit allowing it to move. The other function of this unit is to move the belt in the reverse direction, and it also can manage the repeated adjustments according to the system.

For the industries, the conveyor system serves as the backbone of the system where its primary function is to receive, store, handle, distribute, and in the end, ship the products.

It is sometimes difficult for the manufacturers to choose the right conveyor system. Especially for the warehouse managers and skate holders, selecting the accurate conveyor system is somewhat challenging. The reason is that there are hundreds of possible units of conveyor systems from which you have to choose according to your particular industry.

While purchasing the ideal conveyor system for any warehouse, it is essential to consider certain factors. In these factors, considering the process requirements and products is very much important.

First of all, the conveyor system must be:

  • Energy efficient
  • Safe to operate
  • High quality and long-lasting parts and components
  • Adaptable to change
  • Cost-effective

When the wrong conveyor system is installed, it will quickly disturb the warehouse in operational efficiency. Ultimately, it will cause higher costs and lower customer satisfaction. Therefore choosing the wrong conveyor system will eventually trip the business according to the competitive demand.

Product requirements

The conveyor system is specially used to move the objects from one place to another through the conveyor belt; the product requirement for it is very much necessary. The type of products required to carry on the conveyor belt will determine the dimension, design, and style of the conveyor system installed.

For installing the best conveyor system according to the industrial needs, many questions arise in our mind. The following questions will assist you in choosing the right conveyor system in terms of design and configuration. You will also evaluate different things through these questions and factors such as the horsepower or belt pull for individual conveyors.

These questions are:

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  • What type of product will be used to move on the conveyor belt?
  • What is the maximum weight of the products?
  • What is the average weight of the product per foot?
  • What will be the dimension data for each product?
  • What is the width, length, and height of the particular product, which means the minimum, maximum, or average product dimension?
  • What will be the orientation of the product to be conveyed?

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However, in addition to these questions, it is essential to consider the most important factors such as dimensions, fragility, and product weight. These things will significantly impact your decision about buying the conveyor system.

Therefore, the products’ dimensions will choose the guide rail specifications, conveyor, width, and roller centers. Most importantly, the weight of items will help select the correct roller gauge and motor sizing, and roller diameters.

Process requirements

After considering different factors, process requirement is also a very important thing to keep in mind. There are also various factors in process requirements: how the conveyor belt will move and other operating environments’ unique conditions. These considerations are:

Product orientation

In product orientation, the items must be placed in a particular way for easy transfer or scanning of barcodes, etc.

Ambient environment

The distance between the items should be maintained to move between the functional areas.

The Pathways where the product moves and considers any elevation changes, stops, curves, or diversions while moving it.

What will be the transfer speed, whether it is a short or rapid movement or slow or steady movement

Conveyor System Buying Guide: Factors to Consider When ...

In today's rapidly evolving business landscape, optimizing operational efficiency and streamlining processes are key factors for success. One crucial aspect of achieving these goals is selecting the right conveyor system for your business. A well-designed conveyor system can significantly enhance productivity, reduce labor costs, and improve overall workflow. With numerous options available in the market, choosing the perfect conveyor can be a daunting task. However, fear not, as we are here to guide you through the process of selecting the ideal conveyor system that aligns with your business needs and objectives.

Understanding Your Business Requirements

Before delving into the world of conveyor systems, it is vital to assess your specific business requirements. Take a holistic view of your operations, considering factors such as the nature of your products, production volume, space availability, and the flow of materials within your facility. Understanding these elements will help you identify the key features and capabilities you need in a conveyor system.

Types of Conveyor Systems and Their Uses

Conveyor systems come in various types, each designed to cater to specific applications. Let's explore the most common types of conveyor systems and their uses in different industries:

1. Belt Conveyors

Belt conveyors are widely used in industries that involve the transportation of bulk materials or products on a continuous basis. They consist of a continuous loop of material, typically made of rubber, that rotates around two or more pulleys. Belt conveyors are versatile and can handle a wide range of products, from lightweight to heavy and irregularly shaped items. They are commonly used in industries such as mining, agriculture, manufacturing, and logistics.

2. Roller Conveyors

Roller conveyors use a series of rollers to transport goods. They provide a cost-effective solution for moving products smoothly and efficiently. Roller conveyors are ideal for handling packages, cartons, and pallets. They can be gravity-powered or motorized, depending on the application. Roller conveyors are commonly used in industries such as warehouses, distribution centers, and e-commerce fulfillment centers.

3. Chain Conveyors

Chain conveyors are designed for heavy-duty applications and are capable of handling bulky and heavy items with ease. They utilize chains to move materials along the conveyor path. Chain conveyors are commonly used in industries such as automotive, manufacturing, and warehousing, where robust and reliable transportation is required. They are particularly useful in applications that involve high-temperature or abrasive materials.

4. Screw Conveyors

Screw conveyors are ideal for moving materials that have a semi-fluid or sticky consistency. They consist of a rotating helical screw blade within a tube, which propels materials forward. Screw conveyors are commonly employed in industries such as food processing, wastewater treatment, and agriculture. They are versatile and can handle a wide range of materials, including powders, granules, and sludge.

5. Modular Conveyor 

Modular conveyor belts are composed of individual plastic modules that interlock to form a continuous belt. These modules typically have a standardized size and shape, allowing for easy replacement and customization. The belts are constructed with high-quality materials such as polypropylene or polyethylene, ensuring durability, strength, and resistance to wear and tear. Some modular belts feature open areas or perforations to facilitate drainage or airflow, making them suitable for specific applications.

Factors to Consider When Buying a Conveyor System

When it comes to optimizing your business operations, selecting the right conveyor system is a critical decision. A well-designed conveyor system can improve productivity, enhance efficiency, and streamline your workflow. With a plethora of options available in the market, it's essential to consider several factors to ensure you choose the ideal conveyor system for your business needs. In this comprehensive buying guide, we will explore the key factors you should consider when purchasing a conveyor system.

1. Application Requirements

The first step in selecting a conveyor system is understanding your specific application requirements. Consider the type of products you handle, their size, weight, and shape. Determine the speed and throughput required for your operations. Evaluate whether you need accumulation capabilities or if your products require special handling. By identifying your application requirements, you can narrow down the options and choose a conveyor system that best suits your needs.

2. Conveyor Type

There are various types of conveyor systems available, each designed for specific applications. Some common types include:

  • Belt Conveyors: Ideal for transporting bulk materials or products continuously, belt conveyors are versatile and can handle a wide range of items. They are widely used in industries such as mining, manufacturing, and logistics.
  • Roller Conveyors: These conveyors utilize rollers to move goods smoothly along the conveyor path. They are suitable for handling packages, cartons, and pallets and are commonly used in warehouses and distribution centers.
  • Chain Conveyors: Designed for heavy-duty applications, chain conveyors are capable of transporting bulky and heavy items. They are commonly used in automotive and manufacturing industries.
  • Screw Conveyors: These conveyors use a rotating helical screw blade to move materials with a semi-fluid or sticky consistency. They are commonly employed in industries such as food processing and wastewater treatment.
  • Modular Conveyor: Ideal for a wide range of applications in the automotive and manufacturing industries. They are used for the transportation of automotive components, parts, and assemblies throughout the production process. 

Consider the specific features and advantages of each conveyor type and choose the one that aligns with your application requirements.

3. Conveyor Length and Configuration

Assess the available space in your facility to determine the appropriate conveyor length and configuration. Consider the layout of your production area and the flow of materials. Evaluate whether you need straight conveyors, curved conveyors, or a combination of both. Additionally, consider factors such as inclines, declines, and any obstacles or obstructions that may affect the conveyor's path. By optimizing the length and configuration of the conveyor system, you can maximize efficiency and minimize space constraints.

4. Speed and Capacity

Evaluate the speed and capacity requirements of your operations. Determine the desired conveyor speed based on your production needs and product handling capabilities. Consider factors such as loading and unloading times, cycle times, and any specific requirements for maintaining product integrity. Additionally, assess the conveyor's capacity to handle the anticipated volume of materials or products. Ensure that the selected conveyor system can accommodate your production goals without compromising efficiency or product quality.

5. Conveyor Safety and Maintenance

Safety is paramount in any industrial setting. When choosing a conveyor system, consider the safety features incorporated into the design. Look for features such as emergency stop buttons, safety guarding, and sensors to prevent collisions or accidents. Additionally, consider the ease of maintenance and accessibility for cleaning, repairs, and routine maintenance tasks. A well-maintained conveyor system ensures optimal performance and reduces the risk of downtime.

6. Integration with Existing Equipment

If you have existing equipment or machinery in your facility, ensure compatibility and integration with the chosen conveyor system. Consider the interfaces required for seamless integration, such as electrical connections, pneumatic connections, and control systems. Evaluate whether the conveyor system can easily connect to your existing infrastructure without the need for significant modifications or additional equipment. Smooth integration reduces downtime and allows for a more efficient workflow.

7. Durability and Reliability

Investing in a durable and reliable conveyor system is crucial for long-term success. Consider the quality of materials used in the construction of the conveyor system, such as the frame, belts, chains, and rollers. Look for reputable manufacturers known for producing reliable and durable equipment. Additionally, consider factors such as the system's load-bearing capacity, resistance to wear and tear, and the availability of spare parts. A reliable conveyor system minimizes maintenance requirements, reduces the risk of breakdowns, and ensures uninterrupted operations.

8. Energy Efficiency

In today's environmentally conscious world, energy efficiency is an important consideration. Look for conveyor systems that are designed to minimize energy consumption. Consider features such as variable speed drives, which allow you to adjust the conveyor speed to match the production requirements. Additionally, look for systems that incorporate energy-efficient motors and controls. Choosing an energy-efficient conveyor system not only reduces your environmental footprint but also lowers your energy costs over time.

9. Cost Analysis

While it's important to consider the upfront cost of the conveyor system, it's equally crucial to conduct a comprehensive cost analysis. Evaluate the long-term costs associated with the system, including maintenance, repairs, and energy consumption. Consider the return on investment (ROI) and the potential cost savings the system can provide in terms of increased productivity, labor reduction, and improved operational efficiency. A thorough cost analysis ensures that you make an informed decision based on both immediate and long-term financial considerations.

Conveyor System Budgeting: How Much Should You Spend?

Investing in a conveyor system for your manufacturing or distribution facility is a significant decision that requires careful budgeting. While it's important to choose a conveyor system that meets your operational needs and provides long-term value, it's equally crucial to determine how much you should allocate for this investment. In this article, we will discuss factors to consider when budgeting for a conveyor system and help you determine an appropriate spending range.

1. Assess Your Needs and Requirements

Before setting a budget for a conveyor system, it's essential to assess your facility's specific needs and requirements. Consider factors such as the type and volume of products you handle, the layout of your facility, production goals, and any unique challenges or constraints you may have. Understanding your needs will help you determine the level of automation, conveyor type, capacity, and features required, which in turn affects the overall cost.

2. Determine the Scope of the Project

The scope of your conveyor system project will play a significant role in determining the budget. Consider the scale of the installation, including the number of conveyor lines, the length and complexity of the system, and any additional equipment or accessories needed. A larger or more complex project will generally require a higher budget to account for the increased materials, labor, and engineering involved.

3. Research and Compare Costs

Conduct thorough research to gain insights into the current market prices for conveyor systems. Reach out to multiple suppliers and manufacturers to obtain quotes and compare costs. Keep in mind that prices can vary based on factors such as conveyor type, system configuration, material quality, and additional features or customization. By comparing costs from different suppliers, you can identify a price range that aligns with your budget.

4. Consider Total Cost of Ownership

When budgeting for a conveyor system, it's crucial to consider the total cost of ownership (TCO) rather than solely focusing on the upfront cost. TCO includes not only the initial purchase price but also ongoing expenses such as maintenance, repairs, spare parts, energy consumption, and labor. A conveyor system with a slightly higher upfront cost but lower maintenance and energy costs may provide better long-term value. Evaluate the TCO of different options to make an informed decision.

5. Plan for Installation and Integration

Don't overlook the costs associated with the installation and integration of the conveyor system. Factor in expenses such as engineering services, equipment installation, electrical work, and any necessary modifications to your facility. Additionally, consider the time required for installation and how it may impact your operations. It's advisable to work closely with the conveyor system supplier or a professional integrator to develop a detailed installation plan and budget accordingly.

10 Tips for Buying Used Conveyor Systems

When it comes to acquiring a conveyor system for your business, buying used equipment can be a cost-effective option. However, it's crucial to approach the process with caution and thorough consideration. Used conveyor systems can offer significant savings, but it's important to ensure that you're making a wise investment. In this article, we will provide you with valuable tips for buying used conveyor systems to help you make an informed decision.

1. Evaluate Your Needs

Before diving into the used conveyor market, it's essential to evaluate your specific needs. Determine the type of products you'll be handling, the required speed and capacity, and any special features or configurations you may require. By having a clear understanding of your needs, you can narrow down your search and focus on finding used conveyor systems that are suitable for your operations.

2. Research Reputable Sellers

When buying used equipment, it's crucial to source from reputable sellers. Research and identify sellers or dealers known for their expertise in the conveyor industry and their commitment to quality. Look for companies that have a good reputation, positive customer reviews, and a track record of providing reliable used equipment. Buying from trusted sellers increases the likelihood of acquiring a well-maintained conveyor system.

3. Inspect the Equipment

Before making any purchase, thoroughly inspect the used conveyor system. Ideally, visit the seller's facility to see the equipment firsthand. Check for signs of wear and tear, damage, or any mechanical issues. Pay close attention to critical components such as belts, motors, rollers, and controls. If you're unable to inspect the equipment in person, request detailed photographs and videos to assess its condition. It's essential to ensure that the used conveyor system is in good working order and meets your quality standards.

4. Inquire About Maintenance History

Request information about the maintenance history of the used conveyor system. Ask the seller for records of regular maintenance, repairs, and any upgrades or modifications that have been made. A well-maintained conveyor system is more likely to offer reliable performance and longevity. Understanding the maintenance history gives you insight into how the equipment has been cared for and can help you assess its overall condition and potential lifespan.

5. Consider Customization and Compatibility

Evaluate whether the used conveyor system can be customized or modified to meet your specific requirements. Determine if it can be integrated with your existing equipment or if any adaptations will be necessary. Consider factors such as conveyor length, configuration, speed adjustments, and control compatibility. While used equipment may not offer the same level of flexibility as new systems, it's essential to ensure that it can be adapted to fit your operational needs.

6. Request a Test Run

Whenever possible, request a test run of the used conveyor system. Seeing the equipment in action allows you to assess its functionality, noise levels, smoothness of operation, and any potential issues. A test run provides firsthand experience and helps you make a more informed decision about the equipment's suitability for your operations. If a test run is not feasible, ask the seller if they can provide video footage of the equipment in operation.

7. Understand Return Policies and Warranty Options

Before finalizing the purchase, clarify the seller's return policies and warranty options for the used conveyor system. Although used equipment generally carries a lower warranty period than new equipment, it's still important to understand the level of support provided by the seller. Discuss any concerns or questions you may have regarding returns, repairs, or warranty coverage to ensure that you are comfortable with the terms and conditions of the purchase.

8. Consider Installation and Support

When buying a used conveyor system, consider the installation process and ongoing support. Determine if the seller provides installation services or if you'll need to arrange for installation yourself. If you're responsible for installation, ensure that you have the necessary resources, expertise, and equipment to properly install and integrate the used conveyor system into your facility. Additionally, inquire about the availability of technical support from the seller in case you encounter any issues or require assistance during the installation or setup process.

9. Calculate Total Cost of Ownership

While the initial purchase price of a used conveyor system may be lower, it's crucial to calculate the total cost of ownership (TCO) to make an informed decision. Consider factors such as maintenance and repair costs, potential downtime, energy consumption, and the expected lifespan of the equipment. Although used equipment may have a shorter remaining lifespan compared to new systems, a well-maintained and properly functioning used conveyor system can still offer significant cost savings over its remaining service life.

10. Seek Recommendations and Expert Advice

Don't hesitate to seek recommendations and expert advice when buying a used conveyor system. Consult with professionals in the industry or reach out to colleagues who have experience in purchasing used equipment. They can provide valuable insights, share their experiences, and offer guidance on what to look for and what to avoid. Their expertise can help you navigate the used equipment market with confidence.

Contact us to discuss your requirements of vertical bellow cover. Our experienced sales team can help you identify the options that best suit your needs.

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